Thermal Bond Nonwoven Non Woven Interlining Factory

Thermal Bond Nonwoven Interlining is a widely used textile material in garment manufacturing, providing structure, stiffness, and support to various types of apparel. Unlike traditional woven fabrics, thermal bond nonwoven interlining is created through the thermal bonding process, where fibers are fused together using heat and pressure, eliminating the need for weaving or knitting. This type of interlining is valued for its efficiency, durability, and versatility, making it suitable for a broad range of applications in the fashion and textile industries.

Material Composition and Manufacturing Process

1. Material Composition:

   • Thermal bond nonwoven interlining is generally made from synthetic fibers, such as polyester (PET), polyamide (Nylon), polypropylene (PP), and sometimes viscose. These fibers are chosen for their ability to bond under heat, providing strength and resilience to the fabric.

2. Manufacturing Process:

   • The production of thermal bond nonwoven interlining involves a thermal bonding process, where a combination of heat, pressure, and sometimes an adhesive resin is used to fuse the fibers together. This results in a fabric that has a high level of uniformity, strength, and flexibility.
   • The thermal bonding process ensures that the interlining is lightweight yet strong, and does not require additional stitching or weaving, which makes the manufacturing process quicker and more cost-effective.

3. Bonding Mechanism:

   • The heat causes the resin or bonding agent to melt, and as the fibers come into contact, they stick together to form a solid fabric structure. This process is highly efficient and results in a stable, durable nonwoven fabric.

Key Features of Thermal Bond Nonwoven Interlining

1. Strength and Durability:

   • Thermal bond nonwoven interlining provides excellent strength and durability, which helps maintain the shape and structure of garments over time. It resists wear and tear, ensuring the garment remains intact even after repeated washing.

2. Lightweight:

   • Despite its strength, thermal bond nonwoven interlining is lightweight and does not add significant weight to the garment, making it ideal for lightweight fabrics and garments that need to maintain their drape and comfort.

3. Variety of Weights and Thicknesses:

   • This type of interlining is available in various weights and thicknesses, typically ranging from 30gsm to 150gsm, to suit different applications, from delicate fabrics to heavier garments requiring more structure.

4. Breathability:

   • Thermal bond nonwoven interlining is breathable, allowing air to circulate, which helps prevent the fabric from becoming too hot or uncomfortable for the wearer.

5. Flexibility:

   • Thermal bond nonwoven interlining is flexible and can be applied to a wide range of fabric types, providing the right balance between structure and softness. It adapts well to different garment styles without compromising comfort.

6. Easy Application:

   • This interlining is easily applied to fabrics through heat pressing or ironing, allowing for quick and efficient application during garment manufacturing. The bonding process can be activated using heat, making it a fast and user-friendly option for apparel production.

Applications of Thermal Bond Nonwoven Interlining

1. Garment Manufacturing:

   • Shirts: Thermal bond nonwoven interlining is commonly used in the collars, cuffs, and plackets of shirts, providing the necessary stiffness while maintaining a soft and comfortable feel.
   • Suits and Jackets: In tailored clothing such as suits and jackets, it is used to reinforce the lapels, collars, and waist areas, helping the garments maintain their shape and structured appearance.
   • Outerwear: For outerwear such as coats, jackets, and trench coats, thermal bond nonwoven interlining provides additional support, especially in collar and sleeve areas, while still allowing the garment to be flexible and comfortable.
   • Pants and Skirts: It is also used in waistbands, crotch areas, and hems of pants and skirts to add stability and form without compromising the garment’s overall flexibility.

2. Accessories:

   • Bags: Thermal bond nonwoven interlining is commonly applied in handbags and other accessories to provide structure and shape. It allows the accessory to hold its form, while remaining lightweight.
   • Belts: Used in belts, it provides the necessary support to maintain a firm, structured appearance while ensuring flexibility for comfort.

3. Home Textiles:

   • Curtains and Drapes: Thermal bond nonwoven interlining can be used in curtains and drapes to add weight and structure, allowing the fabric to hang more effectively and providing better insulation.
   • Bedding: This type of interlining is also used in bedding products like pillowcases and comforters to add strength and durability.

4. Technical Textiles:

   • Automotive Upholstery: Thermal bond nonwoven interlining is employed in the automotive industry for upholstery fabrics, headliners, and other interior components, offering enhanced durability and comfort.
   • Medical Textiles: It is used in the production of medical garments, such as scrubs and surgical gowns, where strength, breathability, and comfort are essential.

Advantages of Thermal Bond Nonwoven Interlining

1. Cost-Effective:

   • The thermal bonding process is relatively cost-efficient compared to traditional weaving or knitting methods. This makes thermal bond nonwoven interlining an affordable solution for manufacturers, helping to reduce production costs without sacrificing quality.

2. Time-Efficient Production:

   • As thermal bond nonwoven interlining does not require complex processes like weaving or stitching, it speeds up the garment production process, allowing manufacturers to produce high-quality garments in a shorter amount of time.

3. Customizable Options:

   • Thermal bond nonwoven interlining can be customized to meet specific requirements, including different weights, finishes, and adhesive properties. This allows garment manufacturers to create tailored solutions for a wide range of fabrics and designs.

4. Sustainability:

   • Many manufacturers now produce thermal bond nonwoven interlining using eco-friendly materials or recycled fibers, making it an attractive option for those seeking to reduce their environmental footprint.

Our Services

1. Custom Fabric Solutions:

   • At Shanghai Uneed Textile Co., Ltd., we offer customized thermal bond nonwoven interlining solutions to meet the unique needs of your garment production. From varying weights to custom finishes, we provide a range of options to suit different fabrics and applications.

2. Quality Assurance:

   • Our thermal bond nonwoven interlining is produced with strict quality control standards to ensure consistency and high performance across all products. We guarantee that our interlining meets the highest industry standards, providing superior durability and comfort.

3. On-Time Delivery:

   • With our efficient production and logistics systems, we ensure timely delivery of all orders. We understand the importance of meeting production deadlines and work to deliver products promptly, helping you stay on track.

4. Sustainability Commitment:

   • We are committed to sustainability and offer a range of eco-friendly thermal bond nonwoven interlining options, produced with recycled fibers or sustainable manufacturing practices.

Conclusion

Thermal Bond Nonwoven Interlining is an essential material in the apparel industry, offering excellent durability, flexibility, and support to garments. Whether you're producing shirts, suits, outerwear, or accessories, thermal bond nonwoven interlining helps maintain shape and structure while ensuring comfort and breathability. At Shanghai Uneed Textile Co., Ltd., we provide high-quality thermal bond nonwoven interlining tailored to your specific needs. With our wide range of customizable options, commitment to sustainability, and expert customer service, we are your trusted partner in garment manufacturing